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Holiday Hours: Closed Thanksgiving & Black Friday, closing at 12 PM on Dec. 20, and closed Dec. 23–Jan. 1. Back on Jan. 2!

Happy Holidays from Merchant Automotive!

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Transfer Case Torque Specs

261HD/263HD,261XHD/263XHD  
   
   
Case Half Bolts 28 lb ft
Gear Indicator Switch 20 lb ft
Shift Control Lever Bolt 20 lb ft
Shift Control Lever Shaft Support 25 lb ft
Shift Detent Spring Bolt 13 lb ft
Vehicle Speed Sensor 11 lb ft
Crossmember Bolt 52 lb ft
Transfer Case Adapter Bolt 37 lb ft
Transfer Case Adapter Nut 37 lb ft
Transfer Case Drain/Fill Plug 15 lb ft
Transfer Case Encoder Motor Bolt 15 lb ft
Transfer Case Encoder Motor Screw
Long Screw 26 lb in
Short Screw 18 lb in
Transfer Case Shield Bolt 15 lb ft
Transfer Case Speed Sensor 11 lb ft
Transmission Mount Bolt 35 lb ft
Transmission Mount Nut 30 lb ft
   
NP246  
Crossmember Bolt 52 lb ft
Encoder Motor Bolt 15 lb ft
Transfer Case Adapter Bolt 37 lb ft
Transfer Case Adapter Nut 37 lb ft
Transfer Case Drain/Fill Plug 15 lb ft
Transfer Case Shield Bolt/Screw 15 lb ft
Transfer Case Speed Sensor 11 lb ft
Transmission Mount Bolt 35 lb ft
Transmission Mount Nut 30 lb ft
   
NP149  
Crossmember Bolt 70 lb ft
Transfer Case Adapter Bolt 37 lb ft
Transfer Case Adapter Nut 37 lb ft
Transfer Case Drain/Fill Plug 15 lb ft
Transfer Case Shield Bolt/Screw 15 lb ft
Transfer Case Speed Sensor 11 lb ft
Transmission Mount Bolt 35 lb ft
Transmission Mount Nut 30 lb ft
   
MP1226XHD NQG - Manual Shift  
Transfer Case to Adapter Nuts 37 lb ft
Transfer Case Adapter to Transmission Bolts 37 lb ft
Transfer Case Bolts/Stud (Qty: 17) 18 lb ft
Transfer Case Vibration Dampener Bolts-Model Dependent 16 lb ft
Transfer Case Vibration Dampener–to-Rear Case Stud-Model Dependent 16 lb ft
Transfer Case Control Lever Bezel Screw 22 lb in
Transfer Case Control Lever Bolt 97 lb in
Transfer Case Control Rod Bolt 15 lb ft
Transfer Case Oil Drain Plug 13 lb ft
Transfer Case Oil Fill Plug 13 lb ft
Transfer Case Shift Detent Plunger Plug 15 lb ft
Transfer Case Shift Control Switch Assembly 20 lb ft
Vehicle Speed Sensor Assembly (Thread-in-Sensor) 13 lb ft
Vehicle Speed Sensor Assembly Bolt (Sensor Retained by Bolt)  89 lb in
   
MP1626XHD NQF - Electronic Shift  
Transfer Case to Adapter Nuts 37 lb ft
Transfer Case Adapter to Transmission Bolts 37 lb ft
Transfer Case Bolts (Qty: 17) 18 lb ft
Transfer Case Oil Drain Plug 13 lb ft
Transfer Case Oil Fill Plug 13 lb ft
Transfer Case Shift Detent Plunger Plug 15 lb ft
Transfer Case Shift Fork Shaft Guide Screw 44 lb in
Transfer Case 2/4 Wheel Drive Actuator Bolt/Screw 13 lb ft
Vehicle Speed Sensor Assembly (Thread-in-Sensor) 13 lb ft
Vehicle Speed Sensor Assembly Bolt (Sensor Retained by Bolt) 89 lb in